China manufacturer Keyless Transmission Belt Timing Pulley for Bending Machine with Hot selling

Product Description

Product Description

A timing pulley is a wheel component used for transmission, which is often used in combination with a timing belt or a synchronous chain to achieve precision synchronous transmission. The timing pulley usually consists of 2 parts: the wheel flange and the hub. The wheel flange usually has a toothed structure that can be combined with a timing belt or chain to achieve a precise synchronous transmission effect. Synchronous wheels can be divided into 2 categories: grinding gear synchronous wheels and forged tooth synchronous wheels.

 

Product Parameters

 

product keyless timing pulley
material stainless steel , iron , aluminum ,bronze ,carbon steel ,brass etc .
size ISO standard  ,customer requirements
BORE Finished bore, Pilot Bore, Special request
surface treatment Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding......
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001 ,SGS
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping
Applications Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc.
Testing Equipment Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments

 

workshop & equipment

 

 

 

 

Production process

 

Certifications

 

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11 .Excellent after-sales service

 

 

shipping

 

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
20-30 working days as usual
30-40 working days  in busy season

FAQ

1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts . There are 150+ advanced equipment ,200+ excellent employees ,and 36 technical staff . what's more ,we have got ISO9001 and SGS certificate .

2: What are the common types of tooth profiles for synchronous belt pulleys?

A: The most common tooth profiles for synchronous belt pulleys are the trapezoidal (or T-type) and curvilinear (or HTD-type) profiles. The tooth profile determines the pitch diameter, which affects the overall ratio of the gear drive.

3 .How long is the delivery?
A: Small orders usually takes 10-15 working days,big order usually 20-35 days, depending on orders quantity and whether are standard size.

 

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Certification: ISO
Pulley Sizes: Type F
Manufacturing Process: Forging
Material: Stainless Steel
Surface Treatment: Electroplating
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

pulley

What are the common problems and maintenance requirements for pulleys?

Pulleys, like any mechanical component, can experience common problems and require regular maintenance to ensure their proper functioning and longevity. Here are some of the common problems and maintenance requirements for pulleys:

1. Wear and Tear: Over time, pulleys can experience wear and tear due to friction, load stress, and environmental factors. This can result in issues such as worn grooves, cracked or deformed pulley bodies, or damaged bearings. Regular inspection is necessary to identify signs of wear and address them promptly.

2. Misalignment: Pulleys can become misaligned, causing the belt or rope to run off its intended path. This can lead to inefficient power transmission, increased wear on the belt, and reduced overall system performance. Regular alignment checks and adjustments are necessary to ensure proper alignment of pulleys and belts.

3. Belt Tension: Proper belt tension is crucial for optimal pulley performance. Over time, belts can stretch or become loose, resulting in inadequate tension. Insufficient tension can cause slippage, reduced power transfer, and premature wear. Regular checks and adjustments of belt tension are necessary to maintain optimal performance.

4. Contamination: Pulleys can accumulate dirt, dust, debris, or other contaminants, particularly in industrial or outdoor environments. Contamination can lead to increased friction, reduced efficiency, and accelerated wear. Regular cleaning of pulleys is necessary to prevent buildup and maintain smooth operation.

5. Lubrication: Pulleys with bearings require proper lubrication to minimize friction and ensure smooth rotation. Insufficient lubrication can lead to increased friction, heat generation, and premature bearing failure. Regular lubrication according to manufacturer recommendations is essential for optimal pulley performance and longevity.

6. Bearing Maintenance: Pulleys with bearings should undergo regular bearing maintenance. This includes inspecting bearings for signs of wear or damage, cleaning them, and replacing worn-out or faulty bearings. Proper bearing maintenance helps prevent bearing failure, which can lead to pulley malfunction or system downtime.

7. Environmental Factors: Pulleys used in outdoor or harsh environments may be exposed to adverse conditions such as extreme temperatures, moisture, chemicals, or corrosive substances. Extra care should be taken to protect pulleys from these environmental factors. This may involve using appropriate seals, covers, or coatings and implementing preventive measures to mitigate the effects of the environment.

8. Regular Inspections: Regular inspections are crucial for identifying potential problems early on. Inspect pulleys for signs of wear, damage, misalignment, or other issues. Address any identified problems promptly to prevent further damage or system failure.

9. Replacement of Worn-out Parts: If any components of the pulley, such as the belt, bearings, or fasteners, are worn out or damaged beyond repair, they should be replaced promptly. Using worn-out parts can compromise the performance and safety of the pulley system.

10. Manufacturer Guidelines: Follow the manufacturer's guidelines and recommendations for maintenance and servicing of pulleys. Manufacturers often provide specific instructions on maintenance intervals, lubrication requirements, and other important considerations.

By proactively addressing these common problems and adhering to regular maintenance requirements, pulley performance and service life can be optimized, ensuring smooth and reliable operation in various applications.

pulley

Can pulleys be part of renewable energy systems like wind turbines?

Yes, pulleys can indeed be part of renewable energy systems like wind turbines. While wind turbines primarily rely on the force of the wind to generate electricity, pulleys are used in various components to facilitate the efficient conversion of wind energy into electrical power. Here's how pulleys can be incorporated into wind turbines:

1. Rotor and Blade Pitch Control:

Pulleys are utilized in the rotor and blade pitch control mechanism of wind turbines. The rotor consists of multiple blades that capture the wind's energy and convert it into rotational motion. To optimize the turbine's performance, the pitch angle of the blades needs to be adjusted based on wind conditions. Pulleys and cables are employed to control the pitch angle, allowing the blades to be positioned at the optimal angle to maximize power output. The pulley system enables precise and synchronized blade adjustment, ensuring efficient wind capture.

2. Generator System:

In wind turbines, pulleys are also utilized in the generator system. The rotational motion of the turbine's rotor is transferred to the generator through a series of mechanical components, including pulleys and belts or gears. The pulleys help to increase or decrease the rotational speed and torque as needed to match the generator's requirements. This mechanical advantage provided by the pulleys ensures that the generator operates at its optimal speed, enhancing the efficiency of electricity generation.

3. Lifting and Maintenance Systems:

Pulleys are often incorporated into the lifting and maintenance systems of wind turbines. Wind turbine components, such as the nacelle (housing the generator and other equipment) and the rotor blades, are large and heavy, requiring periodic inspection, repair, and replacement. Pulley systems are employed to lift and lower these components during maintenance activities. The pulleys, along with cables and hoists, allow for controlled and safe handling of the heavy parts, enabling efficient maintenance and minimizing downtime.

4. Access Systems:

In larger wind turbines, pulleys are utilized in access systems that provide safe and efficient access to various parts of the turbine, including the nacelle and the rotor blades. Climbing systems or platforms equipped with pulleys allow technicians to ascend or descend the turbine structure, providing easy access for inspection, maintenance, and repairs. Pulleys facilitate the movement of personnel and equipment, ensuring the safety and efficiency of wind turbine operations.

By incorporating pulleys into these different aspects of wind turbines, renewable energy systems can benefit from increased efficiency, improved maintenance procedures, and enhanced safety measures. Pulleys contribute to the overall performance and reliability of wind turbines, enabling the harnessing of wind energy for clean and sustainable electricity generation.

pulley

Can pulleys be customized for specific applications?

Yes, pulleys can be customized to meet the specific requirements of various applications. Customization allows pulleys to be tailored to specific sizes, shapes, materials, and performance characteristics. Here's a detailed explanation of how pulleys can be customized:

1. Size and Shape: Pulleys can be customized in terms of their size and shape to fit the specific space and layout constraints of the application. This includes variations in diameter, width, groove configuration, and overall design. Custom sizes and shapes ensure optimal fit and compatibility within the system, allowing for efficient and effective load distribution and lifting.

2. Materials: Pulleys can be customized based on the materials used for their construction. Different materials offer varying properties such as strength, durability, weight, and resistance to corrosion or wear. By selecting the appropriate materials, pulleys can be customized to withstand the specific operating conditions of the application, including temperature, humidity, and exposure to chemicals or harsh environments.

3. Bearing Systems: The bearing system of a pulley can be customized to suit the requirements of the application. Different bearing types, such as ball bearings or roller bearings, can be selected based on factors like load capacity, rotational speed, and desired friction characteristics. Customizing the bearing system ensures smooth rotation, reduced friction, and improved overall performance of the pulley.

4. Coatings and Surface Treatments: Pulleys can be customized with various coatings and surface treatments for enhanced performance. For example, pulleys used in applications that involve high temperatures may benefit from heat-resistant coatings. Pulleys used in environments with corrosive substances can be coated with protective materials to prevent corrosion. Surface treatments such as polishing or plating can also be applied to reduce friction, improve wear resistance, or provide specific surface properties.

5. Load Capacity and Performance: Pulleys can be customized to accommodate specific load capacities and performance requirements. This includes determining the number of pulleys in a system, selecting the appropriate pulley ratios, and configuring the pulley arrangement to achieve the desired mechanical advantage. Customization allows pulleys to be optimized for the specific load requirements, ensuring efficient load distribution and lifting.

6. Integration with Systems: Pulleys can be customized to seamlessly integrate with existing systems or equipment. This involves designing pulleys with compatible interfaces, mounting options, and connection methods. Customization ensures proper alignment, easy installation, and smooth operation when incorporating pulleys into the overall system.

7. Specialty Applications: In certain specialized applications, pulleys can be customized to meet unique requirements. This may include designing pulleys for extreme operating conditions, such as high speeds or heavy loads, or developing pulleys with specific features like built-in sensors or locking mechanisms. Customization allows pulleys to be tailored to the specific needs of niche applications.

Customization of pulleys is typically carried out by manufacturers or suppliers who have the expertise and capabilities to design and produce pulleys according to specific customer requirements. This allows for the optimization of pulley performance, compatibility, and efficiency in a wide range of applications.

China manufacturer Keyless Transmission Belt Timing Pulley for Bending Machine   with Hot selling	China manufacturer Keyless Transmission Belt Timing Pulley for Bending Machine   with Hot selling
editor by CX