Tag Archives: heavy duty pulley

China factory Heavy Duty Gravity Conveyor Idler Roller Pulley Galvanized Rubber Coated/PU Coated with high quality

Product Description

Heavy Duty Gravity Conveyor Idler Pulley Roller GalvanizedRubber Coated, PU Coated Material

Product Name Automated Roller Conveyor 
Material Stainless/Steel/Carbon Steel/Galvanized Steel
Pitch As your application
Certification ISO&CE&SGS
Processing Injection molding and machining
Structure Height/Speed adjustable
Color As requirement
Application Food  & beverage &Packing industry & Pharmacetic etc

we make different kinds of roller for conveyor system , delivery system , transport system etc. we also make according to customer's design or drawing .  
1. welding product dimension : from 0.1m---10m  ,  steel sheet , steel sections , pipes , weight from 0.5kg to 5000kg 
2. mateial from steel , stainless , aluminum etc ,  from steel sheet , sections , chanels , pipes , etc 
3. welding process: cut material into shape , grind the burs if  have , make welding jig or tooling for  scaled wedling ,  point welding first , inspect dimension after point welding,  welding all necessary areas reqeusted ,  welding stress relief after welding ( as buyer's request) , make finish request , packing and shipping 
4. finish treatment available : hot dipping galvanised , zinc plated , paint , powder coating  , satin , mirror polish etc 
Gravity Steel/Aluminum Conveyor Roller for Food, Medicial, Logistics, Conveyor System

productuion equipment list :

available process material  carbon steel , stainless , aluminum, brass , copper , bronze , steel alloy ,Nylon ,plastic etc 
finish treatment available  polish , zinc , hard anodizing , nickel plating , chrome plating , powder coating , phostate coating ,sanblasting
heat treatment  available annealing, quenching hardening, blacking,tempering ,nitriding etc 

 process equipment list 

equipment process part size  qty     model
gantry milling machine 6000*2300*1600 1 BX2571
gantry milling machine 3000*1200*800 1 XQ2012
CNC centre 1000*600 1 1060
CNC centre 1300*700 1 1370
CNC centre 4300*2700 1 4370
vertical milling machine  1500  1 X53T
gantry boring and milling  1800*4000 1 B**2018
horizontal milling machine 960*1200*1200 1 TP *611B
horizontal lathe  dia300*3000 4 CW6163E
saw machine  dia5---300 4  
grinding machine  1000*300 1 M71304
grinding macnine for outer dia 1500*3200 1 M1332B
gantry CNC centre 4000*2700 1 YR4571
common lathe dia20--1280,L 20--5000 6  
common drilling machine  dia2--80 6  
plasma cut machine  4000*12000 1 SXL-400
arc welding machine    2 500-2
co2 welding machine   14 350 500
other common machine  common milling ,lathe , driling and milling machine etc 

why choose our conveyor roller?
1.When you are search conveyor roller, we are the NO.1 official recommendation
2. one-stop conveyor roller factory, various type for option
3.Support customized size and color, can do the conveyor roller accroding to your drawings.
4.Support how to install and debug the conveyor roller to fit the conveyor belt 
5.Fast delivery time within 7-15 days
6.No MOQ, support free sample to check the quality

Company Profile
HangZhou CHINAMFG Automation Technology Co., Ltd has more than 30 years experience of metal production.We dedicated to customize high precision CNC machining, conveyor rollers, precision machining parts, welding frame parts.etc. We are an experienced metal machined and welding structure company, we are specialized in machining and welding,forging,casting ,welding structures as well as other metal fabrication work. We mainly supply OEM and ODM service. Our engineers can design and develop different kinds of goods according customers' requirement. We have 2 factory zone ,total 14500sqm and more than 150 professional workers who are engaged in metal cutting, welding and CNC turning, milling, drilling ,grinding ,coating etc.
Successful cases: complete set of logistics transportation equipment,Petroleum refining plant, texies machinery design.All the items are In the past transactions, we have won a good reputation for quality products and good service.
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Product Packing & Delivery
Packaging: wooden case
 Delivery Time: normally about  15~30 days

CONTACT US

 
 
 

 

 

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Material: Stainless Steel
Surface Treatment: Zinc Plated and Plastic Cover
Motor Type: Frequency Control Motor
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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customized services for FREE
Customization:
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

pulley

Can pulleys be used in both simple and complex mechanical systems?

Yes, pulleys can be used in both simple and complex mechanical systems. Pulleys are versatile mechanical devices that can be incorporated into a wide range of systems to transmit power, change direction, or provide mechanical advantage.

In simple mechanical systems, pulleys are often used to create a mechanical advantage by reducing the effort force required to lift or move a load. For example, a simple pulley system with a single fixed pulley can distribute the load's weight over multiple strands of rope or cable, reducing the force needed to lift the load. Simple pulley systems are commonly used in applications such as flagpoles, well buckets, or manual hoists.

In more complex mechanical systems, pulleys can be part of intricate arrangements to achieve specific functions. They can be combined with multiple pulleys, belts or ropes, and other mechanical components to create complex systems for power transmission, tensioning, or precise control. Examples of complex systems that utilize pulleys include conveyor belt systems, industrial machinery, cranes, and elevators.

Pulleys offer several advantages in both simple and complex mechanical systems:

1. Mechanical Advantage: Pulleys can provide a mechanical advantage by distributing the load's weight over multiple strands of rope or belt, reducing the effort force required to lift or move the load.

2. Direction Change: Pulleys can change the direction of the force applied, allowing for redirection of motion or routing of belts or ropes around obstacles.

3. Speed Adjustment: By adjusting the size of pulleys and the number of pulley systems, the speed of the output motion can be modified relative to the input motion.

4. Power Transmission: Pulleys are effective in transmitting power between shafts or components, allowing for the transfer of rotational motion and torque.

5. Versatility: Pulleys can be used with different types of belts or ropes, such as flat belts, V-belts, timing belts, or wire ropes, providing flexibility in design and application.

Whether in simple or complex mechanical systems, the selection, arrangement, and sizing of pulleys should be carefully considered to ensure proper functionality, efficiency, and safety. Manufacturers' guidelines, engineering principles, and best practices should be followed when incorporating pulleys into mechanical systems.

pulley

Can pulleys be part of renewable energy systems like wind turbines?

Yes, pulleys can indeed be part of renewable energy systems like wind turbines. While wind turbines primarily rely on the force of the wind to generate electricity, pulleys are used in various components to facilitate the efficient conversion of wind energy into electrical power. Here's how pulleys can be incorporated into wind turbines:

1. Rotor and Blade Pitch Control:

Pulleys are utilized in the rotor and blade pitch control mechanism of wind turbines. The rotor consists of multiple blades that capture the wind's energy and convert it into rotational motion. To optimize the turbine's performance, the pitch angle of the blades needs to be adjusted based on wind conditions. Pulleys and cables are employed to control the pitch angle, allowing the blades to be positioned at the optimal angle to maximize power output. The pulley system enables precise and synchronized blade adjustment, ensuring efficient wind capture.

2. Generator System:

In wind turbines, pulleys are also utilized in the generator system. The rotational motion of the turbine's rotor is transferred to the generator through a series of mechanical components, including pulleys and belts or gears. The pulleys help to increase or decrease the rotational speed and torque as needed to match the generator's requirements. This mechanical advantage provided by the pulleys ensures that the generator operates at its optimal speed, enhancing the efficiency of electricity generation.

3. Lifting and Maintenance Systems:

Pulleys are often incorporated into the lifting and maintenance systems of wind turbines. Wind turbine components, such as the nacelle (housing the generator and other equipment) and the rotor blades, are large and heavy, requiring periodic inspection, repair, and replacement. Pulley systems are employed to lift and lower these components during maintenance activities. The pulleys, along with cables and hoists, allow for controlled and safe handling of the heavy parts, enabling efficient maintenance and minimizing downtime.

4. Access Systems:

In larger wind turbines, pulleys are utilized in access systems that provide safe and efficient access to various parts of the turbine, including the nacelle and the rotor blades. Climbing systems or platforms equipped with pulleys allow technicians to ascend or descend the turbine structure, providing easy access for inspection, maintenance, and repairs. Pulleys facilitate the movement of personnel and equipment, ensuring the safety and efficiency of wind turbine operations.

By incorporating pulleys into these different aspects of wind turbines, renewable energy systems can benefit from increased efficiency, improved maintenance procedures, and enhanced safety measures. Pulleys contribute to the overall performance and reliability of wind turbines, enabling the harnessing of wind energy for clean and sustainable electricity generation.

pulley

What safety precautions should be observed when using pulleys?

When using pulleys, it is important to observe several safety precautions to ensure the well-being of individuals involved and prevent accidents. Here are some key safety precautions that should be followed:

1. Proper Training: Individuals who operate or work around pulley systems should receive proper training on their usage, including understanding the equipment, safety procedures, and potential hazards. Training should cover topics such as load limits, proper lifting techniques, and the importance of following safety guidelines.

2. Inspections and Maintenance: Regular inspections and maintenance of pulleys are crucial for identifying any signs of wear, damage, or malfunction. Inspect pulleys for cracks, deformation, excessive wear, or any other issues that may compromise their integrity. Replace damaged or worn-out pulleys immediately to prevent accidents.

3. Load Capacity: Ensure that the load being lifted or moved does not exceed the rated load capacity of the pulley system. Exceeding the load capacity can lead to overloading, which may result in equipment failure, accidents, or injuries. Refer to the manufacturer's guidelines or load capacity charts for proper load calculations.

4. Secure Attachment: Ensure that pulleys are securely attached to their mounting points or support structures. Loose or improperly secured pulleys can cause the load to shift or fall, posing significant safety risks. Use appropriate hardware, such as bolts or clamps, and follow manufacturer recommendations for proper attachment methods.

5. Personal Protective Equipment (PPE): Individuals involved in pulley operations should wear the necessary PPE, depending on the specific hazards present. This may include safety helmets, gloves, safety glasses, and appropriate footwear. PPE helps protect against potential injuries from falling objects, impacts, or contact with moving parts.

6. Clear Work Area: Maintain a clear work area around the pulley system. Remove any obstructions, debris, or tripping hazards that could impede safe operation or cause accidents. Adequate space should be provided for safe movement and positioning of individuals involved in the operation.

7. Communication and Signaling: Establish clear communication and signaling protocols when working with pulleys. Use standardized hand signals or communication devices to ensure effective communication between operators, spotters, and other personnel involved. This helps coordinate movements, avoid misunderstandings, and prevent accidents.

8. Emergency Stop Procedures: Familiarize yourself with the emergency stop procedures for the pulley system. Ensure that all individuals involved are aware of how to quickly and safely stop the operation in case of an emergency or unexpected event. Clearly mark emergency stop buttons or switches and ensure they are easily accessible.

9. Lockout/Tagout: If performing maintenance, repairs, or adjustments on the pulley system, follow proper lockout/tagout procedures to isolate energy sources and prevent accidental startup. Lockout/tagout procedures help protect against unexpected movements or releases of stored energy.

10. Risk Assessment: Conduct a thorough risk assessment before using pulleys. Identify potential hazards, evaluate associated risks, and implement appropriate control measures to mitigate those risks. Regularly review and update risk assessments as necessary.

It is essential to consult relevant industry standards, guidelines, and local regulations specific to your application or jurisdiction to ensure compliance with safety requirements when using pulleys.

China factory Heavy Duty Gravity Conveyor Idler Roller Pulley Galvanized Rubber Coated/PU Coated   with high quality China factory Heavy Duty Gravity Conveyor Idler Roller Pulley Galvanized Rubber Coated/PU Coated   with high quality
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